Investment Casting

Also known as precision and lost wax castings, the investment casting process produces precise dimensions and smooth casting surface. Investment casting is the acknowledged solution to producing complex cast parts. Reducing or eliminating the machining process is possible thanks to the near net shape achievable by this casting method.

QUICK FACTS Cast Weight : 0,1 – 300 Kg
Maximum Cast Size : Diameter Ø800 mm, Height 800 mm
Advantages : Smooth casting surface, Near net shape dimensions, Less machining needed, Complex & thin cast sections possible

Sand Casting

The proven sand casting process has been the basic production method since our start as a foundry. Fast lead time, large cast size, and the high maximum cast weight are the main advantages of this process. Our foundry uses phenolic resin, CO2, and green sand molds to achieve different casting results according to requirements.

QUICK FACTS Cast Weight : 0,5 – 800 Kg
Maximum Cast Size : Length 2500 mm, Width 1500 mm, Height 1200 mm
Advantages : Faster lead time, Large sized castings possible, Lower overhead costs

Foundry

The heart of our manufacturing activities. Manned by experienced personnel with years of knowledge under their belt, all of our mold making, cast material treatment, and surface finish processes are tightly controlled to ensure quality and on-time delivery.

QUICK FACTS
Induction Melting Furnace – 125 Kva Panel : 100 & 100 Kg
– 150 Kva Panel : 100 & 100 Kg
– 350 Kva Panel : 200, 200, & 450 Kg
– 600 Kva Panel : 600 & 600 Kg
– 800 Kva Panel : 800 & 1000 Kg
Heat Treatment Furnace – Gas Fired, 1100 °C
Size : 1500 x 1000 x 1000 mm
– Electric Induction, 1200 °C
Size : 1000 x 1000 x 1000 mm
Shot Blasting Machine – Hanger
– Rotary Table
– Tumblast
– Manual
Furnace Loading Step Furnace Workspace Metal Cast Pouring Foundry Operations Floor

Machining

Our advanced machining facility delivers finished, high-precision industrial components ready for production assembly. Equipped with professional lathe, milling, and custom drilling machinery, our technicians execute precise post-casting treatments to hit tight structural tolerances.

QUICK FACTS
CNC Capabilities • CNC Turning / Lathe : Max Diameter 1200mm, Length 1000mm
• CNC Vertical Milling : X: 1600mm, Y: 800mm, Z: 800mm
• Multi-Axis Centers : 4-Axis (Ø500mm x 400mm), 5-Axis (Ø720mm x 450mm)
Manual & Support • Manual Turning / Balancing : Lathe Ø2500mm x 4000mm
• Dynamic Rotor Balancing : Up to Ø3200mm
CNC Lathe Machining Vertical Milling Operation Industrial Component Turning Dynamic Rotor Balancing Setup

Engineering & QA/QC

Quality validation serves as the foundation of our casting standards. Backed by an experienced engineering department, our quality assurance team tests material chemistry profiles and checks geometric precision, confirming error-free components before logistics execution.

QUICK FACTS
Engineering Software • 2D CAD : ZWCad
• 3D CAD : Solidworks
• CAM : SolidCAM
• Casting : Z-Cast
• Scanning : Geomagic Studio
• CMM : Geomagic Qualify
Engineering, QA & QC Facilities • Metal Analyzer (Arc Spark OES)
• PMI Analyzer (XRF)
• Tensile Test
• Hardness Test
• Microstructure
• Penetrant Test
• Ultrasonic Test
• Radiography Test
• Dimensional Checking
• Laser Scan Arm
• 7-Axis CMM
Casting Flow Analysis Spectrometer Measuring Instrument Lab Inspection Process